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Lean Tools : 

Choose the services

which will consolidate your actions and make the production in your company more effective and even.

  • Diagnosis means that you base on facts, and not conjectures while implementing Lean.
  • Workshops will prepare your workers and the company management to implement Lean Manufacturing.
  • Implementation of one or more Lean Basic Tools: 5S, TPM , SMED, Kaizen Blitz and Suggestion System will provide you Lean base. By maintaining these basic tools at the acceptable level, you can decide to implement Lean Advanced Tools: Standardized Work, Pull System, VSM, One Piece Flow, MTM and TOC.

Lean Manufacturing - Produkowanie tylko tego, co jest potrzebne,
tylko wtedy kiedy jest potrzeba, z użyciem minimalnych zasobów [ James Womack ]

Written by Grażyna Potwora / 30 August 2007

5S – Order and organization at your workstand See also training for 5S leaders.

It is an essential base of Lean Manufacturing. If you look at schemes of production systems in international companies, 5S is usually placed at their bottom. 5S refutes Theory of Evolution. A human being is not descended from an ape but a hamster. We continuously collect unnecessary things and information which, after some time, paralyse our work and life. Image What should you do to leave chaos and avoid activities which do not add value to the process?

According to 5S, making 5 steps is sufficient: Seri/ Sort, Seiton/ Set In Order, Seiso/ Shine, Seiketsu/ Standardize and Sitsuke/ Sustain. If you want to read more about 5S, visit our library.

After implementing 5S, you can expect the following :

1. The change in your workers’ attitude. They will take more care about their workplace, and certainly they will be more devoted to your Company.

2. Passing by workshops and offices, you will see clean, tided workstands with only necessary things.

3. The hall will talk to you due to visual management. You will be more and more rarely checking data in documents.

4. Time Savings. Nobody will have to look for anything.

5. First ideas on improving workstands will appear. You have to notice them and appreciate. Just one mistake, and you will have problems with your staff involvement in future.

4. First Lean structure (leaders, coordinator, teams, support group, etc.) will be formed. Leaders will learn how to delegate rights and work with the group of co-workers.

5S will be implemented in your company for a few months, …. even a year. Image

Meanwhile, you will

  • select leaders and a coordinator,
  • establish project structure and schedule,
  • conduct training for leaders,
  • prepare and conduct workshops for workers and activities related to each of 5 steps,
  • put into practice 5S maintaining and internal auditing system.

If you do not want to become alone with this whole stuff and prise the open door, just implement 5S with Polish Productivity Center! We will accompany you at every step. You will get training materials, photos, presentations and examples which you can apply. We will conduct exemplary training courses and actions in a production hall. We will prepare both you and your leaders to maintain 5S in future. We will show you the difference between 5S in a production hall workshop and in an office. Our psychologist will teach you how to work with people during 5S implementation.

If you are interested in our offer, contact us at This e-mail address is being protected from spambots. You need JavaScript enabled to view it

Bookshop

ImageEliyahu M. Goldratt i Jeff Cox ”The Goal”- A process of ongoing improvement.
Novel.
Published by TOC-Consulting, Warsaw 2000


Price: 92, 00 zł
427 pp

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